Manufacturing Capabilities

Our Production Workshop is dedicated to Stainless Steel to prevent cross contamination. Fabrication of Small to Medium size hygienic process equipment for the Dairy, Food and Beverage industry including Storage Tanks, Mix Tanks, Heat Treatment/ Pasteurisers, CIP Sets, Open Vats, Open Tables, Process Pipework, Skid Assemblies, and any Bespoke requirements all Designed / Fabricated on the premises and installed on site by ourselves throughout the UK and Ireland.

Being self-sufficient in production other than Laser cutting and large pressing means material handling and quality is in full control. Our build standards and quality are uncompromised allowing us to supply some of the biggest names in the industry.

Cutting/Drilling/Punching

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-Edwards Pearson Cyblec Control 3050x6.5mm Guillotine.
-Macc Special 330 double mitre bandsaw.
-Hypertherm powermax Plasma Cutter.
-Huveema HU25 Gear head floor standing Drill.
-Alfra APS70 Selfer Punch 10mm capacity.
-Alfra APS120 Selfer Punch 10mm capacity.


Sheet Metal Forming

-Davi MCB 3028 4 roll Sheet rolls 3mtr x 10mm capacity.
-Edwards 1000x75mm initial pinch rolls.
-Edwards 700x50mm manual pyramid rolls.
-Edwards 50T hydraulic press.
-Norton 4DB Fly Press.
-Head and stake selection to achieve manual forming.

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Tank and Vessels Flat Flanged End and Cone Forming

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-Eckold hydraulic former with 20mm and 40mm KR tooling.

-Blue Valley Flanger 4-1204B Knuckle radius machine.

-Flat Flanged ends from 400mm-3600mm with 25mm KR.

-15° & 30° Cones from 400mm-3600mm with 25mm/40mm KR.

-15° & 30° forming jigs to form initial cone before KR.

-Material thickness 2mm to 6mm.


Pipework and Tube Manipulation

-GF 4” pipe cutting stations x2.

-T Drill T55 and T60 hole T pullers 19mm up to 54mm.

-Tube and Sch Pipe Scalloper 25mm up to 135mm.

-Pipe Purge equipment 10mm up to 220mm.

-Gas Monitoring Purge eye 100 x2.

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Polishing Shop

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-Segregated Polishing Shop with external dust extraction.
-Timesaver 1300 series Belt polisher 900mm width capacity and 2mm-190mm in thickness.
-Hydraulic spinning positioners to achieve uniform grain finish on tank flat ends and cones up to 3600mm.
-Kaeser HPC SM Series Screw Compressor.
-Sioux and Dynabrade Manual air tools to achieve hygienic and USDA compliant material finish to 0.8 Ra.
-Weld brush 400 electro polisher for descaling and passivation.
-Karcher HDS steam Cleaner.


Welding

-Section 1X, ASME Boiler and Pressure vessel Code 2019, & BSEN ISO 9606-1, & Internal WPS to ensure full control of joints.
-Migatronic PI250 Tig sets x4.
-Migatronic Pilot 2400 tig sets x2.
-Migatronic BDH 320 Tig set x1.
-Jasic DP200 site tig sets x2.
-Murex 210 Mig welder x1.

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Confined Space Works and Equipment

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-Tank and Vessel low level manway tripod system with fall arrest and rescue winch.
-Nederman forced ventilation and extraction.
-Quattro 4 gas permanent atmosphere monitoring.
-BW personnel O2 monitoring.
-Drager self-escape breathing sets.
-Intrinsically safe lighting.
-PPE Entry clothing cut resistant level 5 full body suits where required.


Inspection

-GE XL GO 8 Mtr video probe and inspection camera with 90 and 180 viewing.

-Holex 3Mtr Video Probe with 45 viewing.

-A Range of Calibrated and Checked Measuring equipment.

-Surface Pate.

-Digital weld size Gauge.

-Mitutoyo Digital Surface Roughness Measurement Tool.

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Flow Fabrications Ltd
Unit 1B Station Yard
The Old Sidings
Templecombe
Somerset
BA8 0JR

07530 799141
martin@flowfabrications.com

Company number 10424083